Winter doesn’t pause. Budgets aren’t infinite. And asphalt wasn’t meant to fail prematurely. At Mastodon Asphalt & Additive, we engineer high-performance, sustainable solutions that defy these challenges. Our mission is simple: empower contractors, municipalities, and facility managers to build smarter, restore stronger, and last longer—without replacing what already works.
We specialize in the science of rejuvenation. While the industry often opts for costly, resource-intensive overhauls, we see aged and recycled asphalt as a valuable asset. Our plant-based, cold-climate formulas are designed to reactivate and restore this material, transforming it into flexible, durable pavement that stands up to harsh winters, heavy traffic, and time.
Our products are built on a foundational belief: the most cost-effective and sustainable pavement strategy is to extend the life of what you already have. We bridge the gap between traditional methods and next-generation performance by focusing on:
Cold-Climate Resilience: Engineered to perform where traditional materials fail, from -20°C and below.
Plant-Based Chemistry: Reducing reliance on petrochemicals with high-performance, low-VOC, and solvent-free formulations.
Maximized Recycling: Unlocking the full potential of Reclaimed Asphalt Pavement (RAP) and millings, diverting waste from landfills.
Practical Innovation: Delivering professional-grade results without complex equipment, excessive labor, or extended downtime.
Our Product Ecosystem: Solutions for Every Challenge
1. For Immediate, Emergency Repair:
The Mastodon Cold Pave (DIY) Kit is the ultimate cold-weather pothole patch. This all-in-one system combines recycled asphalt millings with our proprietary Cold-Climate Rejuvenator, creating a traffic-ready repair in freezing temperatures—no heat or heavy equipment required. It’s the reliable, long-lasting solution for urgent winter repairs.
2. For Superior, Long-Lasting Pavements:
The Mastodon ERA (Eco-Friendly Rubberized Additive) is our flagship engineering product. This hybrid system combines recycled tire rubber with plant-based rejuvenators to transform brittle RAP into flexible, rubberized asphalt. It extends pavement life, reduces cracking and rutting by up to 50%, and significantly lowers lifecycle costs for large-scale projects.
3. For Integrated Recycling Operations:
Mastodon Asphalt Rejuvenates are the engineered additives for asphalt recyclers and infrared systems. Designed to integrate seamlessly into batch or continuous workflows, they restore malleability to recycled asphalt, protect processing equipment, and ensure a consistent, high-quality output for cold-region paving.
We are the trusted partner for professionals who cannot afford compromise.
Contractors: Win bids with a compelling value proposition. Reduce callbacks, enhance your reputation for quality, and protect your profit margins with longer-lasting results.
Municipalities & Public Works: Stretch taxpayer dollars. Build more resilient infrastructure with fewer annual maintenance cycles, meeting sustainability goals without sacrificing performance.
Facility & Property Managers: Protect your asset’s value. Minimize operational downtime and disruptive repairs with durable parking lots and roadways.
Export & White-Label Partners: Our formulations are export-ready and adaptable. We offer custom labeling, compliance support, and bulk logistics to bring cold-climate science to markets worldwide.
Built for the freeze. Engineered to last. At Mastodon, we don’t just sell products—we deliver measurable performance that restores flexibility, resists failure, and extends the service life of pavement. Because when your asphalt succeeds, so do you.
Mastodon Asphalt & Additive: Prehistoric Strength. Modern Chemistry.
Is this product suitable for Recycled Asphalt Pavement (RAP) and millings?
Yes, it is specifically optimized for Recycled Asphalt Pavement (RAP) and millings. Mastodon restores the vital binders and flexibility lost during the aging and milling process, making recycled material perform like virgin mix, which is a core cost-saving benefit for contractors and municipalities.
Is Mastodon environmentally friendly and compliant with regulations?
Yes. Mastodon is a plant-based, solvent-free, low-VOC, and non-toxic formulation. It is designed to be environmentally compliant, producing no toxic runoff, making it safer for application crews, communities, and local waterways. It meets stringent requirements for municipal and public works projects.
Do you offer white-label or private-label programs for municipalities or distributors?
Yes. We support comprehensive white-label and private-label programs for municipalities, public works departments, and large distributors. This includes custom branding, regulatory documentation, bulk logistics, and even climate-specific formulation tuning to meet local needs.
Do you offer white-label or private-label programs for municipalities or distributors?
Yes. We support comprehensive white-label and private-label programs for municipalities, public works departments, and large distributors. This includes custom branding, regulatory documentation, bulk logistics, and even climate-specific formulation tuning to meet local needs.
What are the primary benefits for a contractor using Mastodon?
Contractors benefit from extended asphalt life, reduced repair costs, and higher-quality recycled asphalt mixes. Key advantages include reduced cracking/potholing, protection against freeze-thaw damage, less wear on recycling equipment, shorter cure times, and a strong environmental profile that can help win bids.
What are the primary benefits for a contractor using Mastodon?
Contractors benefit from extended asphalt life, reduced repair costs, and higher-quality recycled asphalt mixes. Key advantages include reduced cracking/potholing, protection against freeze-thaw damage, less wear on recycling equipment, shorter cure times, and a strong environmental profile that can help win bids.
Is this product suitable for Recycled Asphalt Pavement (RAP) and millings?
Yes, it is specifically optimized for Recycled Asphalt Pavement (RAP) and millings. Mastodon restores the vital binders and flexibility lost during the aging and milling process, making recycled material perform like virgin mix, which is a core cost-saving benefit for contractors and municipalities.
How much Mastodon Rejuvenator do I need per ton of asphalt?
Mastodon Rejuvenator is highly concentrated and material-efficient. Typically, only 0.5% to 1% by weight (approximately 10 to 20 pounds per ton of asphalt) is required. Richer, oilier recycled asphalt (RAP) may require less, while drier, more oxidized millings may require the higher end of the range.
Can I use Mastodon with my existing asphalt recycling equipment?
Absolutely. Mastodon is formulated for seamless integration with all major asphalt recycling systems. It is fully compatible with Bagela, Stepp Manufacturing, Falcon, and KM International asphalt recyclers, as well as all infrared asphalt recycling systems. It lubricates the mix, reducing wear on augers and mixers.
What is Mastodon Asphalt Rejuvenator and how does it work?
Mastodon Asphalt Rejuvenator is a plant-based, cold-climate optimized additive designed to restore flexibility and longevity to aged and recycled asphalt. It works by penetrating the asphalt binder to replace lost maltenes, re-introducing malleability, sealing micro-cracks, and providing UV and freeze-thaw resistance. This process reverses the brittleness caused by oxidation and aging without requiring full-depth replacement.