Mastodon Asphalt Rejuvenator— Cold-Climate Rejuvenator for Recycled Asphalt & Millings | −20°C Freeze-Thaw Resistant | Plant-Based Formula for Asphalt Recyclers & Infrared Systems | Contractor & Municipal Grade
❄️ Engineered for Harsh Cold Climates
Designed for Canada, Northern U.S., and extreme winter regions. Proven −20°C performance resists freeze-thaw cycles that cause cracking, potholes, and premature asphalt failure.
♻️ Restores Flexibility to Recycled & Aged Asphalt
Reintroduces malleability into RAP, millings, and oxidized asphalt—reducing brittleness, sealing micro-fractures, and extending pavement service life without full replacement.
🌱 Plant-Based, Eco-Compliant Formula
Low-VOC, non-toxic, solvent-free rejuvenator engineered to outperform petroleum-heavy alternatives—safer for crews, communities, and waterways.
🏗️ Contractor & Municipal Grade Performance
Compatible with all major asphalt recycling and infrared systems, including Bagela®, Stepp®, Falcon®, KM International®, and continuous or batch workflows.
⚙️ Machinery-Friendly = Lower Operating Costs
Lubricates asphalt during processing, reducing wear on mixers, augers, and heaters—improving material flow and extending equipment life.
💰 Highly Material-Efficient
Only 0.5%–1% required per ton (approx. 10–20 lbs per 2,000 lbs of asphalt). A single 5-gallon bucket treats multiple tons—saving labor, materials, and downtime.
Mastodon Asphalt Rejuvenator is a plant-based product designed for cold climates and recycled asphalt, optimizing performance at −20°C. It restores flexibility, resists freeze-thaw damage, and prolongs pavement life without needing replacement.
Engineered for Recycled Asphalt & Severe Winters: Counteracts brittleness caused by freeze-thaw cycles, sealing cracks and reintroducing malleability with UV-blocking additives for year-round protection.
WHITE-LABEL & EXPORT SUPPORT
We offer custom labeling, regulatory documentation, bulk logistics, and climate-specific tuning. Your brand, our cold-climate science.
RESTORE INSTEAD OF REPLACE — with Mastodon, the only cold-climate asphalt rejuvenator built for recycled asphalt, severe winters, and the machines that make reuse possible.
WHO USES MASTODON?
Asphalt Contractors (B2B) – For cold-region paving and recycling projects
Municipalities & Public Works – White-label programs for road maintenance
Serious DIY & Big-Box Retail – High-performance rejuvenator for driveways and lots
Export Markets – Tailored for Nordic countries, Alaska, and Northern Europe
Mastodon Asphalt Rejuvenator is a plant-based, cold-climate optimized additive designed to restore flexibility and longevity to aged and recycled asphalt. It works by penetrating the asphalt binder to replace lost maltenes, re-introducing malleability, sealing micro-cracks, and providing UV and freeze-thaw resistance. This process reverses the brittleness caused by oxidation and aging without requiring full-depth replacement.
Is Mastodon Rejuvenator effective in freezing temperatures below -20°C?
Yes. Mastodon is specifically engineered for severe cold climates and is performance-tested for reliable application and performance down to -20°C (-4°F). Its formula is designed to withstand repeated freeze-thaw cycles, preventing the cracking and surface fatigue common in places like Canada, Alaska, and Northern Europe.
Is Mastodon Rejuvenator effective in freezing temperatures below -20°C?
Yes. Mastodon is specifically engineered for severe cold climates and is performance-tested for reliable application and performance down to -20°C (-4°F). Its formula is designed to withstand repeated freeze-thaw cycles, preventing the cracking and surface fatigue common in places like Canada, Alaska, and Northern Europe.
Can I use Mastodon with my existing asphalt recycling equipment?
Absolutely. Mastodon is formulated for seamless integration with all major asphalt recycling systems. It is fully compatible with Bagela, Stepp Manufacturing, Falcon, and KM International asphalt recyclers, as well as all infrared asphalt recycling systems. It lubricates the mix, reducing wear on augers and mixers.
How much Mastodon Rejuvenator do I need per ton of asphalt?
Mastodon is highly concentrated and material-efficient. Typically, only 0.5% to 1% by weight (approximately 10 to 20 pounds per ton of asphalt) is required. Richer, oilier recycled asphalt (RAP) may require less, while drier, more oxidized millings may require the higher end of the range.
Is Mastodon Rejuvenator suitable for Recycled Asphalt Pavement (RAP) and millings?
Yes, it is specifically optimized for Recycled Asphalt Pavement (RAP) and millings. Mastodon restores the vital binders and flexibility lost during the aging and milling process, making recycled material perform like virgin mix, which is a core cost-saving benefit for contractors and municipalities.
Is Mastodon environmentally friendly and compliant with regulations?
Yes. Mastodon is a plant-based, solvent-free, low-VOC, and non-toxic formulation. It is designed to be environmentally compliant, producing no toxic runoff, making it safer for application crews, communities, and local waterways. It meets stringent requirements for municipal and public works projects.
How quickly does Mastodon cure in cold, wet weather?
Mastodon features a fast cold-weather cure formula that performs where traditional sealers fail. It significantly reduces downtime, allowing for faster project completion and road re-openings even in challenging cold and damp conditions.
Do you offer white-label or private-label programs for municipalities or distributors?
Yes. We support comprehensive white-label and private-label programs for municipalities, public works departments, and large distributors. This includes custom branding, regulatory documentation, bulk logistics, and even climate-specific formulation tuning to meet local needs.
What are the primary benefits for a contractor using Mastodon?
Contractors benefit from extended asphalt life, reduced repair costs, and higher-quality recycled asphalt mixes. Key advantages include reduced cracking/potholing, protection against freeze-thaw damage, less wear on recycling equipment, shorter cure times, and a strong environmental profile that can help win bids.
Where can Mastodon Asphalt Rejuvenator be purchased for export?
Mastodon is export-ready for global cold-climate markets. We handle bulk and containerized export logistics to regions like the Nordic countries, Northern Europe, and Alaska. Interested international buyers should contact us directly for formulation specifics, compliance paperwork, and shipping terms.